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The Metals Behind the Age of Machines: Why the World Is Chasing Rare-Earth Elements

Rare-earth elements, abundant in nature but difficult to refine, have become indispensable to clean energy, advanced technology, and geopolitical power

TFI Desk by TFI Desk
30 December 2025
in Trending
The Metals Behind the Age of Machines: Why the World Is Chasing Rare-Earth Elements

Rare Earth Elements (Representative Image)

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Rare-earth elements are among the least visible yet most consequential materials underpinning modern civilisation.

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Although largely unknown outside scientific and industrial circles, they are essential to the technologies that shape daily life and global power alike, from electric vehicles and renewable energy systems to advanced electronics and military hardware.

Their importance does not stem from scarcity in nature, but from the extraordinary difficulty of extracting, refining, and deploying them at the scale and purity modern technology demands.

What Are Rare-Earth Elements?

Rare-earth elements are a group of metallic elements on the periodic table. In chemical terms, the label refers to seventeen elements, the fifteen lanthanides, spanning from lanthanum to lutetium, along with scandium and yttrium.

On the periodic table, the lanthanides are usually displayed as a separate row beneath the main body, while scandium and yttrium occupy positions in Group 3 alongside the transition metals. This unconventional placement reflects their distinctive electronic structures and chemical behaviour.

The term “rare earth” dates back to the early days of chemistry, when these elements were first identified in the form of oxide powders known as “earths.”

These compounds proved exceptionally difficult to separate and purify, leading to the impression that the elements themselves were rare. In reality, many rare-earth elements are more abundant in the Earth’s crust than gold.

The name, however, persisted, and confusion continues today, particularly when the term is incorrectly used to include other strategically important materials such as lithium, cobalt, gallium, or germanium, which are not rare-earth elements at all.

Why Rare-Earths Matter

The strategic value of rare-earth elements lies in their unique magnetic, electrical, and optical properties. These characteristics make them indispensable across a wide range of high-technology applications, including permanent magnets, electric motors, generators, catalysts, optical systems, and advanced electronics.

One of their most critical uses is in neodymium-iron-boron magnets, which are the strongest permanent magnets currently available and are central to modern electric vehicles, wind turbines, and precision industrial equipment.

In many of these applications, rare-earth elements are not merely beneficial but irreplaceable. Attempts to substitute them with alternative materials typically result in heavier, less efficient, or less reliable systems. This lack of viable substitutes is what elevates rare-earths from industrial inputs to strategic resources.

The Magnetic Advantage

The exceptional magnetic performance of rare-earth elements originates at the atomic level. Their atoms contain electrons in the so-called 4f shell, which are highly localised and remain close to the nucleus.

These electrons retain strong magnetic moments and behave like microscopic permanent magnets. Crucially, they also align strongly with a material’s crystal structure, a property known as magnetocrystalline anisotropy.

For a permanent magnet to perform well, it must exhibit both strong magnetisation and long-term stability in the face of heat, vibration, and opposing magnetic fields. Rare-earth elements provide this combination in a way that few other materials can.

As a result, motors and generators built with rare-earth magnets can operate efficiently at high speeds and temperatures while remaining compact and durable, making them ideal for modern energy and transportation systems.

Why Rare-Earths Make Exceptional Phosphors

Rare-earth elements also play a vital role in lighting and display technologies through their use as phosphors. Elements such as europium and terbium emit light when excited by an external energy source.

Their 4f electrons absorb energy, transition to higher energy states, and then release that energy as light at very specific wavelengths when they return to their original state.

Because these electrons are shielded by outer electron shells, the emitted light is remarkably sharp, stable, and colour-pure. This makes rare-earth phosphors ideal for applications where precision and consistency are critical, including LEDs, flat-panel displays, lasers, and optical communication systems.

Mining Is Not the Real Problem

Contrary to popular belief, mining rare-earth elements is not the principal challenge. Rare-earths are relatively widespread but are rarely found in concentrated, easily exploitable deposits. Instead, they tend to be dispersed through large volumes of rock and intermingled with one another within the same mineral structures. Common host minerals include bastnäsite, monazite, and ion-adsorption clays.

Mining these materials often requires large-scale open-pit operations and generates significant environmental impacts, particularly when radioactive elements such as thorium or uranium are present. Yet even after the ore has been extracted, the most difficult and strategically important part of the process still lies ahead.

The Midstream Bottleneck

The true bottleneck in the rare-earth supply chain is refining and separation. Once mined, rare-earth-bearing materials must be concentrated, chemically broken down, and dissolved to release rare-earth ions into solution. The most technically demanding step is separating the individual elements from one another.

This difficulty arises because rare-earth elements share nearly identical chemical properties. Most carry the same electrical charge and have very similar ionic sizes, causing them to behave almost indistinguishably in chemical reactions. Industry has addressed this challenge through solvent extraction, an intricate and highly controlled process that can involve hundreds or even thousands of sequential separation stages.

Solvent extraction is capital-intensive, energy-hungry, and environmentally sensitive. Each rare-earth element must be produced at extremely high purity, and the process offers little flexibility. Unlike oil refining, where feedstocks can be swapped and processes adjusted with relative ease, rare-earth processing demands finely tuned systems tailored to specific ore chemistries.

Rare-Earths vs Oil: A Crucial Difference

The contrast between rare-earth processing and oil refining highlights why rare-earths occupy such a unique strategic position. Oil refining relies largely on fractional distillation, a physical process that separates hydrocarbons by boiling point. Rare-earth processing, by contrast, begins with solid ores containing multiple chemically similar elements and requires separation at near-atomic precision.

The process generates complex waste streams, some of which are hazardous or radioactive, further increasing costs and regulatory burdens. As a result, the ability to refine and separate rare-earths at scale has become far more important than access to raw ore itself.

China’s Dominance

Global rare-earth reserves are widely distributed, with significant deposits in countries such as Brazil, India, Australia, Russia, Vietnam, the United States, and Greenland, alongside China. Yet China dominates the global rare-earth industry not because of its geology alone, but because it has built overwhelming control over the midstream of the supply chain.

According to the U.S. Geological Survey, the world holds over 90 million tonnes of rare-earth-oxide equivalent reserves. Major holders include China: 44 million tonnes, Brazil: 21 MT, India: 6.9 MT, Australia: 5.7 MT, Russia: 3.8 MT, Vietnam: 3.5 MT, United States: 1.9 MT and Greenland: 1.5 MT.

Yet China dominates because it controls the midstream with91% of global rare-earth separation and refining and 94% of sintered rare-earth permanent magnet production.

China accounts for the vast majority of global rare-earth separation and refining capacity, as well as nearly all production of sintered rare-earth permanent magnets. This industrial ecosystem, developed over decades, is deeply integrated and difficult for other countries to replicate quickly or cheaply.

The strategic urgency of rare-earth supply security is illustrated by increasingly ambitious projects elsewhere. In late 2025, Japan announced plans to extract rare-earth-rich mud from the seabed near Minamitori Island at depths approaching six kilometres, demonstrating how far nations are prepared to go to reduce dependence on external suppliers.

The Strategic Reality

Rare-earth elements form the backbone of the global transition to clean energy, electric mobility, advanced electronics, and modern defence systems. As demand accelerates, governments are no longer focused solely on opening new mines. Instead, they are racing to develop domestic refining, separation, and magnet-manufacturing capabilities, where real leverage resides.

In the rare-earth economy, control over processing is not merely an industrial advantage. It is a source of geopolitical power.

Tags: clean energyglobal ordermodern defence systemsnew minesrare earth economyRare earth elements
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