In the dynamic landscape of technological innovation, the pursuit of progress is no longer solely measured by advancements alone. Instead, a new paradigm emerges—one that emphasizes purpose-driven innovation, where the pillars of safety, security, and sustainability take precedence. As we navigate the ever-expanding realms of technology, it becomes increasingly evident that our creations must not only push the boundaries of possibility but also serve the greater good, ensuring the well-being of individuals, the integrity of systems, and the sustainability of our planet. In this era of purpose-driven innovation, the fusion of cutting-edge technology with a steadfast commitment to safety, security, and sustainability heralds a new dawn—a future where technology enhances lives while safeguarding the world for generations to come.
There is one expert in the field who has throughout his career secured significant professional achievements while working on advanced electronic systems and embedded software solutions. Roopak Ingole began his journey as an Apprentice Engineer at KPIT Cummins Infosystems Ltd in 2002 and steadily progressed to the role of Director, Advanced Electronic Systems and Strategy, by 2022. During his six-year tenure at KPIT, he advanced from an Apprentice Engineer to a Software Engineer and eventually to a Senior Software Engineer.
He then joined Motorola Solutions Inc. in Schaumburg, IL, where he served as a Senior Software Engineer for six years, eventually growing to the position of Senior Staff Software Engineer. At Motorola, he supported multiple research projects and designed electronic systems with embedded software for powertrain solutions. Following the successful launch of Mototrbo’s base station in 2015, he transitioned to Cummins Inc. as a Technical Advisor. Here, he led numerous research projects and designed electronic systems and embedded software for powertrain solutions. One of his key achievements was architecting an embedded solution for a predictive analytics algorithm, which significantly reduced warranty costs.
Currently, he is serving as the Director of Advanced Electronic Systems & Strategy (R&D) at Cummins Inc., where he led the development and delivery of electronic control software for diverse research programs. His role involves shaping technology roadmaps in alignment with market needs, guiding investments, and exploring new business opportunities. He is leading a 15-member Advanced Embedded Software team responsible for delivering software solutions for engines, after-treatment systems, and electric/hybrid powertrains focusing on making clean and zero-emission powertrains. He mentioned, “Through my strategic insight, I further reduced warranty costs by 15% and improved software development efficiency by adopting Agile methodologies.”
Significant Contributions to Embedded Control Software and Advanced Electronic Systems
Throughout his career, he made significant contributions to embedded control software and advanced electronic systems. At Cummins Emissions Solutions, he also established a model-based development process using Matlab/Simulink, improving calculation accuracy and team productivity. In Germany, he shared that he developed a web-based SCADA system for Endress + Hauser, reducing operational costs, and at Schneider Electric in France, he enhanced the reliability and user feedback of their ARGOS A3 industrial circuit breaker.
For Cummins Inc. USA, he designed a configurable flight recorder for diesel engines, facilitating better data collection and analysis. Further Roopak mentioned, “At Motorola Solutions Inc., I led the development of an enhanced GPS for MotoTRBO radios, increasing update reliability by 90%, and a wide-area tracking system in Malaysia, boosting team efficiency through Agile practices.”
As Infrastructure Platform Architect for Motorola’s next-generation MotoTRBO base-station radio, he led a global team, implementing a platforming strategy for diverse product variants. “My projects at Cummins included MARCI, a system simulation methodology saving testing resources, and eFPA, reducing data transmission costs by 80%.”, as shared by Ingole.
He also built a Rapid Control Prototyping system for Cummins’ R&T department and demonstrated a 4-6% fuel economy benefit using autonomous driving technology in truck platooning. “I pioneered AutoSAR adoption at Cummins, reducing software integration time by 70%, and developed digital products detecting fuel contamination, reducing warranty costs.” Insights shared by him. Using advanced data science and machine learning, he created fault isolation and predictive models for diesel engines and manual transmission trucks, improving maintenance efficiency and system reliability.
Driving Innovation and Efficiency through Advanced Data Analytics and Embedded Systems
For his professional journey, he spearheaded numerous significant projects within and outside of various organizations, making impactful contributions across diverse domains.
- Field Performance Analytics:
He embedded analytics algorithms in the ECU to reduce data transfer over the internet, significantly cutting down data transfer costs. He informed that this approach resulted in an 80% reduction in data transfer costs and enhanced prognostics, ultimately decreasing truck downtime.
- Digital Products:
He innovated multiple digital products to detect fuel contamination and identify gas stations supplying contaminated fuel. This innovation helped reduce warranty costs associated with the after-treatment system due to its high sulfur content.
- Advanced Technologies:
Utilizing advanced data science methods and machine learning techniques, he crafted sophisticated fault isolation and fault tree analysis models for diesel engines. These models empowered technicians to identify and address faulty components more swiftly, significantly minimizing truck downtime.
- Clutch Engagement Prediction:
Using machine learning, he developed an embedded model to detect and predict clutch engagement in manual transmission trucks. This project improved clutch lifespan, reduced replacement costs, and minimized truck downtime.
- Enhanced School ERP System:
He designed and implemented a Minimum Viable Product (MVP) for an enhanced school ERP system to promote child safety and automate school operations. The successful tracking of school buses and children achieved 98% accuracy.
Demonstrable Impacts in Embedded Systems and Data Analytics
- Field Performance Analytics:
By embedding analytics algorithms in the ECU, data transfer costs were reduced by almost 80%. This initiative also enhanced prognostics, reducing truck downtime.
- Fault Isolation and Fault Tree Analysis:
The advanced data science methods and machine learning techniques he applied helped technicians isolate faulty parts more effectively and resolve issues faster, significantly reducing truck downtime.
- Clutch Engagement Prediction:
The machine learning model he developed for detecting and predicting clutch engagement in manual transmission trucks improved clutch life, reduced replacement costs, and minimized truck downtime.
Enhancing Safety, Security, and Sustainability in Embedded Systems Through Innovative Solutions Results
Embedded systems have become integral across various industries, evolving significantly with the advent of IoT and AI/ML technologies. Ensuring safety and security has become paramount in this evolution. Early in his career, even before the term IoT was coined, safety was a critical concern in systems like SCADA for Endress+Hauser and HMI for Schneider Electric. Identifying corner cases where safety could be compromised was a significant challenge. To address this, he has employed methods such as shadowing end users or acting as user proxies to gain insights into potential safety issues. He mitigated these concerns through robust electronic design and the implementation of fail-safe mechanisms in embedded software.
As more electronic devices connect to the internet, they become increasingly vulnerable to cyber threats. The limited memory and processing power of embedded systems pose significant challenges in implementing sophisticated encryption technologies. Before the availability of Trusted Platform Modules (TPMs), he developed custom software solutions for encryption, such as the Tiny Encryption Algorithm (TEA), to achieve basic security measures. This approach was also applied to Engine Control Modules (ECMs) that lacked security modules. In newer ECM generations, he employed advanced hardware-based encryption technologies to enhance security.
Standardizing security features in ECMs presented its challenges. Using ISO 21434 as a baseline, he developed processes to assess attack vectors on products and identify security gaps. This systematic approach ensured comprehensive security evaluations and mitigations.
In addition to safety and security, environmental impact is a growing concern in industries like telecommunications and automotive. Beyond regulatory compliance, he has pioneered innovations to make engine products more environmentally friendly. This includes securing patents for technologies such as robust GPS tracking, efficient exhaust temperature monitoring in diesel engines, and smart oil control for engine cylinders. These projects, along with many others he led, contribute to reducing the environmental footprint of their products.
Through these efforts, Roopak and his team not only enhanced the safety and security of embedded systems but also advanced their environmental sustainability, paving the way for a safer, more secure, and greener future.
Guiding Innovation with Safety, Security, and Sustainability in Embedded Systems
In today’s rapidly evolving technological landscape, innovation is not just a trend but a necessity for progress and competitiveness. However, according to Roopak Ingole, innovation without purpose can lead to unintended consequences. To truly make a positive impact, innovation must be guided by the principles of safety, security, and sustainability.
- Safety as a Cornerstone: Safety is paramount in responsible innovation. As they advance in areas like IoT and embedded systems, ensuring safety for users and the environment becomes increasingly critical. From industrial applications to automotive technology, proactive safety measures and user-centric design are essential to mitigate potential hazards and ensure reliability.
- Prioritizing Security: With the rise of connected devices, security becomes a top concern. Robust encryption technologies, compliance with standards such as ISO 21434, and continuous monitoring for threats are key strategies to protect sensitive data and ensure user privacy in a connected world.
- Sustainability at the Core: Sustainability is no longer optional but a requirement for future-proof innovation. Eco-friendly design practices, lifecycle assessments, and proactive efforts to go beyond regulatory compliance are vital in reducing environmental footprints and promoting circular economy practices.
By prioritizing safety, security, and sustainability in innovation, he with his team and experts like him can create technologies that not only push boundaries but also ensure the well-being of users and the planet. Collaborative efforts among innovators, businesses, and policymakers are crucial in fostering an environment where purposeful innovation thrives, paving the way for a brighter and more sustainable future.